It Started With a Red X
Oh what a bad feeling it was. You might remember, I had a week before my car crash where everything was breaking, not going right. I saw this on my iPod:
I called Apple, and wouldn't you know... my iPod was out of warranty by 3 months.
3 MONTHS!
Apple told me I could repair my iPod, but the cost would be $160. I declined, because a brand new iPod with warranty would be just $90 more. Why fork out that kind of money on an old (old by electronics standards) MP3 player? Especially when the
new iPods are expected some time this summer or fall?
So, like any good geek, I decided to do something about it.
I did a little research and concluded that my troubles stemmed from a faulty hard drive. That is what I suspected anyway, because when the iPod died on me, it had trouble accessing information on the disc before the dreaded red x showed up.
I purchased a brand new hard drive on eBay with the same model number on it for $89.
With some advice from my friend Patrick, I bought
the right tool to open my iPod. My total cost after shipping was about $6.
Total savings? $70 over their repair cost (before shipping), $190 over the cost of a new iPod (before tax).

If I haven't stressed this enough, then I'll try again now. It is imperative that you always use the right tools to do the job the right way!
Notice in the picture there that I actually have 4 tools there. The website I bought my tools from sold them in 2 packs. I intended to give the other set to Patrick, but I ended up breaking the tips on 3 of the 4 tools opening my iPod... so I'd recommend picking up several to avoid the frustration of having to wait for another set by mail when you go to fix your iPod.
Tools in hand, I opened my iPod.
Opening was a bit scary. I've opened plenty of electronics, including fixing a MacBook Pro for a co-worker. But when something is so tightly encased, it feels like every time you force something, it's going to break.
If you want to fix an iPod, get over that feeling. It takes a bit of force to pry this puppy loose.
Eventually, it came. Here is what it looks like open.
After I got it open, I unplugged the ribbon cable to the old HDD, and snapped the new one into place.
Close her back up, and presto! I am trendy and detached from the world again! It's been working fine since April. Aww yea!
I would caution anyone trying this to read a schematic of where the ribbon cables are on their model iPod. You don't want to use too much force, or apply leverage at the wrong spot and damage a cable.
You might also have a little trouble finding the exact same HDD for your iPod. There are websites out there that will tell you what type you need, and will give you reasonable substitutes if yours is no longer available.
I'd avoid buying a broken iPod for a HDD, but getting a broken iPod for other parts may be okay. Sometimes you can get parts from a dropped iPod and Frankenstein them together with parts from a water damaged iPod to get a working unit again. I used to do that a lot with the first generation Motorola RAZR phones.
(P.S. No, I won't fix your iPod for you, I just showed you how)